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Educational Control products - Why Choose ECP    





Apparatus Quality
Precision Construction: provides unmatched clarity of dynamics!
Extreme Reliability: thousands of unit-years, no systems reported out of service
Unique Flexibility: each apparatus transforms to a variety of simple to advanced plants

Breadth & Depth of Experiments
Dozens of practical experiments and exercises provided (others give only one sample controller and leave the rest to you)
Time saving: step-by-step instructions, complete solutions

Turn-key, Easy-to-use Systems
Everything you need to perform meaningful control experiments within minutes of opening the box! (plant-only solutions also available)
Intuitive user interface, plug & play connections, and fail-safe fault protection

Uncompromised Value
Highest available quality at competitive up-front price
No hidden extras such as additional required hardware or third party software

Other Important ECP Features
Powerful, Intuitive Interface Software
Multi-use Systems / Expandability
MATLAB® / Simulink® / Internet Compatibility
Advanced Data Processing Hardware

With a choice of educational control systems, why should you choose ECP? The answer is that we are simply the best at what we do! ECP has refined its products through years of technology development and in-service feedback from our customers. From the exacting elements of mechanical design, to the intuitive power of our user interfaces, we have sweated all the details so that you don't have to. We invite you to compare our equipment with any other brand and are sure you'll discover what our customers report frequently: that ECP equipment provides significantly higher quality and value than other leading brand.

A discussion of each area that is important in buying such equipment is given below. At the end of this page is a handy table, "Which Brand Is Best For Me?", that will help you quantitatively compare alternatives.



We realize that there may be difficulty in sorting out the claims by various suppliers. For this reason, we have attempted to be accurate and informative in the material below. We also believe that the categories for comparison are the most important ones to our customers. Please contact us if you need clarification or further information. Please also contact us if there are important areas of comparison that we have not included or you have any other feedback on this page. For your reference, here's what just a few of our satisifed customers are saying:

Dr. Robert H. Bishop, University of Texas at Austin “We have used ECP‘s Torsion/Disk and Inverted Pendulum Plants as classroom demonstration tools for several years. This year we will offer for the first time a new control laboratory course. We selected ECP’s models 205 and 210 because they have proven to be very reliable teaching platforms with clean dynamic properties. This has allowed us to efficiently build the laboratory course in a short time.”

Dr. Randy Freeman, Northwestern University “After 10 years of steady use of our 5 ECP Torsion/Disk Model 205 systems, we had their power electronic boxes upgraded by ECP last year to work with our new real-time controllers. These systems have yet to give us any problems in 11 years of operation. Their dynamic behavior relative to the equivalent theoretical models has been impressive. This year we decided to purchase 5 more ECP Magnetic Levitation (Model 730) systems as examples of MIMO nonlinear control plants. So far, we have found the Model 730 to be interesting and up to our expectations.”

Dr. Ron Hirschorn, Queen’s University, Ontario “We have been impressed with the durability and dynamic quality of the ECP system. This has enabled efficient implementation of a range of control experiments such as system identification, LQR, LQG, and sliding mode control. Agreement with analytical predictions has been excellent.”

Dr. Gregory Plett, University of Colorado, Colorado Springs “. . . this device provides dramatic and interesting demonstrations. The actuators and sensors are clean, high-quality devices, and the entire system is ruggedly constructed. This device is especially well-suited to demonstrate analysis and design techniques taught in classical . . . and modern analog and digital control.” (reference to ECP Model 730 MagLev system)

See ECP Systems In Action! The Undergraduate Control Laboratory at the University of California, San Diego uses 5 ECP apparatuses to perform a variety of exciting open and closed loop experiments. Go To Control Lab At UCSD

  
Apparatus Quality


Comparative Analysis: Highest quality components and construction provide exceptional reliability (< 0.25% returns per year), excellent dynamic properties, and handsome appearance. When comparing brands, check closely the component and construction quality and ask for a close-up photo to compare with ECP's (see close-up photos in mechanisms).
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ECP's mechanisms are legendary in quality, durability and multi-use utility. We receive regular feedback from our customers as to their superior quality over those of competing suppliers. Each employs the finest available components and advanced electromechanical design From the precision of our high resolution encoder feedback (16, 000 counts per rev) and laser sensors (20 micron resolution where used) to our high density rare earth servo motors and ultra low friction flexure / duplexed bearing supports, we have cut no corners in providing the highest possible mechanism quality.

This painstaking design and construction provides the truest possible representation of the salient plant dynamics. Lesser quality mechanisms often cloud the underlying dynamics and limit the types of control approaches that may be successfully employed and hence the educational utility. With ECP systems, if uncertainty in the plant dynamics is desired for study purposes, it may be easily introduced in a controlled manner and resulting control effectiveness studied quantitatively, This allows you to get straight to work in designing controllers within a well known dynamic space rather than struggling with unmodeled idiosyncrasies unique to a particular mechanism.

Our apparatuses incorporate numerous protection features such as motion and velocity limiting devices to make them virtually "student proof" against damage. The exceptional reliability of our mechanisms pays high dividends in trouble-free operation. With hundreds of these plants in the field, we receive on average fewer than 1 per year returned for repair and have had no reports of unoperational equipment despite some being used continuously for over 10 years!

ECP quality shows on the outside as well as the inside. These handsome machines make visually stimulating demonstrations of introductory through advanced control concepts. Our customers praise their use in demonstrations of their laboratories to prospective students and visiting colleagues and during accreditation reviews.

  
Breadth & Depth of Experiments

Comprehensive Coverage

You receive the following tests and exercises with our Model 205 & 210 systems.

Introductory
-Dynamic Modeling
-System Identification
-Rigid Body PD / PID Control
-Phase & Gain Margin
-Nyquist Stability
-Root Locus Design

Intermediate
-Sensitivity to Param. Changes
-Control Robustness
-Tracking Control
-Static Servo Stiffness
-Disturbance Rejection*

Flexible Structure Control:
-Notch Filters
-Collocated Sensor / Actuator
-Noncollocated Control
-Low Auth. / High Auth. Loops
-Pole Placement
-Linear Quadratic Regulator

AND MUCH MORE!

*Requires optional accessory

Fundamental OL & CL Properties
-Second Order Systems
-Transient Responses
-Frequency Response
-Rigid & Flexible Bodies
-Time vs. Freq. Domain Correlation

Practical Control Issues:
-Drive Saturation
-Sensor Quantization
-Discrete Time Sampling
-Custom Real-time Code
  

Comparative Analysis: ECP provides a full range of control experiments with each system shipped (experiments vary by model). These cover theoretical concepts and practical issues and include complete time-saving instructions and solutions for the instructor.instructor.

In other brands, check how many documented experiments and related exercises are provided with each specific system and check the quality of documentation.

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No other brand approaches ECP's breadth and depth of experiments. Where competing products include only one or two control experiments with each system, ECP provides a broad range of fully documented experiments and supplemental exercises. This enables you to select from the provided topics to tailor experimental activities to your specific curriculum needs. Our experiments typically cover topics ranging from basic low order plant identification and control design to high order regulation with nonlinear compensation in MIMO systems. Also included is the study of important practical control issues that are present in all real-world systems.

Detailed instructions for the students and complete solutions for the instructor greatly reduce your time in class preparation and assignment grading. Additional features such as summary review sections, Matlab® design and analysis scripts, and instructor optional assignments, let you efficiently utilize the system's broad functionality. Extensive use of graphical figures provides a concise depiction of control theory, experimental procedures, and expected results.

For our Model 205 and 210 systems, a full set of additional experiments in dynamics & vibrations is available with the modest purchase of the optional dynamics software / experiments package. This package allows you to use the same equipment used in control system study to demonstrate a broad range of important dynamics principals.

An example of our extensive coverage in controls experiments is shown at left.

  
Interface Software


Comparative Analysis: In comparing brands, does the manufacturer offer a full-featured GUI interface (no special language skills required by students) fully plug&play integrated into a turn-key system? Does it offer a plug-and-play GUI that implements virtually any control form you wish? Does it fully support real-time operation within the block diagram environment of Simulink® ?
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ECP offers a unique set of interface software solutions that give you the flexibility of a variety of operating environments. These include our powerful, yet intuitive Executive™ and Executive USR™ programs, ECPlink™ that allows you to invoke the Executiv(™ program from within MATLAB®, and real-time Simulink® that lets you operate the system completely within the MATLAB™/Simulink™ environment.

The Executive™ and Executive USR™ programs provide unprecedented ease in implementing control and characterizing system behavior. They are plug-and play integrated with our turn-key systems. With the basic Executive(tm) program a full library of continuous and discrete time control forms plus a building block generalized algorithm let you rapidly implement essentially any linear form of up to 48 terms. Advanced trajectory generation, data acquisition, and plotting features let you rapidly characterize frequency response, transient response, stability margins, disturbance rejection, and dynamic tracking behavior.

The Executive USR™ allows you to efficiently implement virtually any control form imaginable from simple low order SISO, to complex nonlinear MIMO. It provides a built-in editor and auto-compiler that lets you easily write simple or complex algorithms and implement them - all within the same intuitive environment. It also incorporates the many powerful trajectory generation, data acquisition, and plotting features of the basic Executive™.

For those who prefer to operate the system within the block diagram environment of Simulink® you may efficiently do so via RTWT (MathWorks product) and RTWT ECP Extension (ECP product). This lets you use any ECP system in both a turn-key mode using oue family of Executive programs and in a Simulink® environment - all with no changes in hardware.

  
 
Multi-Use / Expandability


1 Apparatus = 24 Distinct Plants!

Comparative Analysis: ECP's multi-use philosophy means one mechanism does the work of many to provide: basic to complex plant dynamics, easily changed physical parameters, controls and dynamics demonstrations, and lab expansion at minimal cost.

In other brands, check whether: 1) a full range of configurations are provided, 2) both dynamics & controls experiments are available using the same system, and 3) additional plants are easily accommodated using the same processing hardware.

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ECP mechanisms are readily transformed into a variety of dynamically distinct plants, allowing one system to do the work of many. Our Model 210a classical spring/mass/damper system (at left) for example provides 16 unique plants that include one, two, and three degrees of dynamic freedom (second, fourth, or sixth order) with system types 0, 1, and 2. An optional second actuator adds 8 configurations and full MIMO functionality. This multi-use capability allows our systems to support all topic areas from introductory controls labs through advanced research. It also allows the same apparatus to support multiple student assignments and work groups.

Our mechanisms are further designed to easily change dynamic parameters (e.g. mass, moment of inertia, spring constants, damping constants, etc.) through a broad range. This allows the study of parameter effects on such important properties as damping ratio, natural frequencies, transfer function zeros, time constants, mode shapes, and system gain. It also allows you to give quantitatively different (but qualitatively similar) experimental assignments to multiple work groups and to easily change assignments from one semester to the next - all using the same apparatus.

Our Model 205 and 210 systems serve equally well as both control systems and dynamics & vibrations workstations. A comprehensive range of fundamental principles are demonstrated in the optional dynamics experiments. Thus with the modest purchase of an optional software/ experiments package, the same equipment may be shared between both course types.

Finally, with our multi-use architecture, you can use the same controller/DSP board for any system, and in many cases, same I/O electronics box as well. This results in substantial cost savings when purchasing additional equipment to expand the capabilities of your laboratory.

  
Matlab® / Simulink® & Internet Compatibility




Comparative Analysis: Is a full set of Matlab® scripts and functions provided for dynamic modeling, control design, analysis, and simulation? Are designs that are generated and analyzed in MATLAB® easily ported into the real-time interface program? Is a real-time Simulink® user interface environment available? May the system be readily operated via the Internet or a LAN?
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ECP systems interface fully with MATLAB® and Simulink®. Scripts are provided for all systems that generate the linear and nonlinear plant models (where applicable) of each possible configuration. These numerical models provide output in state space and transfer function forms and are parametrically defined for easy adjustment to the physical values that you set the plant to. Additional scripts are provided for design analysis and simulation via MATLAB® and Simulink® (where applicable). These include control design, system response (e.g. frequency, step, and disturbance responses), stability (Bode & Nyquist plots), and sensitivity analysis

The standard Executive™ interface program includes a spectrum of features for compatibility with MATLAB® and Simulink®. It incorporates an easy-import feature that allows you to quickly implement MATLAB® generated control parameters in real time when using the Executive™ interface. ECPlink™ allows you to command ECP systems via the Executive(tm) from within MATLAB® allowing you to remain in that design environment while maneuvering the plant. For both the Executive™ and Executive USR™ programs, all acquired data is readily exported to MATLAB® and Simulink® for analysis, plotting or simulation.

As described above, you may also operate our systems in the real-time Simulink® environment using RTLT or RTWT ECP extension. The ECP system architecture is also fully compatible with remote operation via the Internet and/or LAN's. Because of our dedicated real-time DSP controller and I/O board, the interface requires only a straight-forward terminal emulation at the remote site. Contact ECP for solutions to your specific application.

  
Data Processing  & I/O Hardware


Comparative Analysis: Does the system include dedicated data processing hardware with ultra-high precision (96 bit) computation and high resolution I/O (48 bit encoder counters, 16 bit ADC's and DAC's)? How does the quality of the I/O electronics components and assembly compare with that of ECP (ask for a photo of their I/O box inside and out).
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With ECP systems, you are provided with the most capable data processing and I/O electronic hardware available from any educational control system manufacturer. Our complete systems include a high speed DSP based processor board with advanced data I/O and storage capability. Unlike some Windows(r) based controllers, this means you'll never have timing conflicts between the host operating system and the real-time control execution and the sampling periods are precise and reliable.

ECP's DSP board executes control laws at the extremely high precision of 96 bits. It maintains this precision for control laws of up to 48 terms with sample rates in excess of 1 KHz (well beyond the typical 10 Hz maximum bandwidths achievable by most electromechanical plants) - all while simultaneously generating complex trajectory inputs and acquiring high resolution data.

Feedback is registered via ultra high range (48 bit) encoder counters or high resolution (16 bit) ADC's (as applicable) running at 20 KHz. Control effort is processed through precision DAC's with 16 bit resolution to effectively eliminate conversion induced finite-wordlength effects.

ECP's systems include an I/O electronics box with premium industrial grade components that include noise-isolating power supplies, high bandwidth servo amplifiers, fuses and current limiting circuitry, circuit protection relays, and high reliability terminal interconnections. Our customers have marveled at the high quality components and robust assembly work apparent when removing the cover to our I/O electronics boxes.

  
Ease of Setup, Operation & Safety

Comparative Analysis: Are systems offered in turn-key plug and play form? How long does it take to set-up and operate the system? Is any additional software necessary? It the system intuitively simple to operate? Does it include a complete line of hardware and firmware safety features to minimize risk of injury or equipment damage?
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ECP systems are unique in their level of seamless integration. This makes getting started a snap and system operations easy and efficient. Setup requires only three simple steps: 1) install control board in standard PC slot, 2) load self-installing software, 3) plug in cables and begin! Using the provided default configuration and self guided demonstration, you'll perform meaningful control demonstrations within an hour of opening the shipping box! (For our "plant only" systems, setup to your controller is via straightforward interfaces to our I/O box.)

Our intuitive GUI interface lets you operate the system efficiently utilizing a wealth of advanced features for controller implementation, dynamic maneuvering, and data plotting and analysis. Most users require only a half hour or so of familiarization and rarely need to refer to the user's guide again. No special languages or programming protocols are necessary as with other systems that rely on third party interfaces. This is ideal for courses where students may not be familiar with such programs. (A seamless interface to Simulink(r) is available for those users that prefer that real-time environment)

Our systems also incorporate extensive safety features to prevent equipment damage and reduce the risk of injury. Each plant contains provisions to limit motion, speed, and power. These include limit switches, inertial speed detectors, safety brakes, limit cushions, fuses, circuit protection relays, and amplifier over-current detection. For equipment purchased as turnkey systems further protection is provided in firmware including absolute and relative displacement and speed detection, and integrated power (thermal) protection. The system shuts down immediately when any of these hardware or firmware limits are exceeded. To date we have had no reports of user injury or significant equipment damage during operation.

  
Cost & Value

Comparative Analysis: ECP provides superior quality and features in the vital areas above, yet is cost competitive with all leading brands. This assures you the best possible value.

In considering other brands, be sure to gather all the necessary component costs (including third party software) before comparing with ECP's single bottom line cost with no hidden extras. Be cautious of claims of "meeting or beating" prices with lesser quality equipment.

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ECP's equipment excels in the areas above yet our prices are competitive with all leading brands. This provides you with the best possible value.

In comparing costs, it is important to first gather all cost elements. Other manufacturers price necessary components individually and the combined cost (including required third party software) is not obvious and often higher than expected. ECP provides a single bottom line cost for all our systems with no hidden extras. (Optional enhancements are of course available.)

One manufacturer makes claims of "meeting or beating" costs on "equivalent" systems. Although our pricing remains competitive, it is important to recognize that such claims are not meaningful in light of the disparity in quality and features. It is analogous to claiming a basic vehicle is equivalent to a finer luxury car because it has the same number of wheels and doors.

ECP provides additional cost savings through the exceptional reliability of our products. With hundreds of systems in service, we average fewer than one plant returned per year for repair. Many systems have been in service for nearly ten years yet none are reported to be out of working order. This outstanding record assures you not only trouble-free operation but essentially zero operating costs as well.

Finally, with our expandable architecture you can add apparatuses with minimal extra costs so you can save further as you grow your laboratory. The combination of premium features and competitive pricing makes ECP the value leader in educational control systems.

  
Which Brand Is Best For Me?

A handy table to help you quantitatively compare competing systems is provided below. You may want to print this out and use it as a check list in contacting ECP or other suppliers to better compare products. If there is some additional category that is important to you simply enter it under "Other".

In the first empty column, enter the Importance of each category to your particular needs. In the second, give your Score for that category for the ECP system or systems that you are considering. The Weighted Score is the product of the Importance and the Score. The Total Score in percent is the sum of the Weighted Scores divided by the sum of the Importances times ten. Repeat the scoring for any alternative system(s) you are considering and compare the Total Scores. You may download this table as an Excel® spreadsheet which will automatically do the scoring computations.

Please contact us if you need any further information to fully evaluate our equipment or have any feedback on this page.

Category
Importance (1-10)
Score (1-10)
Weighted Score
(Import. x score)
Score (1-10)
Weighted Score
(Import. x score)
Considerations
Apparatus Quality
          ECP's high quality components and construction provide exceptional reliability (<0.25% returns per year), excellent dynamic properties, and handsome appearance. When comparing brands, check closely the component and construction quality and ask for a close-up photo to compare with ECP's (see close-up photos in mechanisms)
Breath & Depth of Experiments
          ECP provides a full range of control experiments with each system shipped (experiments vary by model). These cover theoretical concepts and practical issues and include complete time-saving instructions and solutions for the instructor. In other brands, check how many documented experiments and related exercises are provided with each specific system, and the quality of documentation.
Interface Software
          In comparing brands, does the manufacturer offer a full-featured GUI interface (no special language skills required by students) that is fully plug&play integrated into a turn-key system? Does it offer a plug&play GUI that implements virtually any control form you wish? Does it fully support real-time operation within the block diagram environment of Simulink®?
Multi-use Expandability
          ECP's multi-use philosophy means one mechanism does the work of many to provide: basic to complex plant dynamics, easily changed physical parameters, and lab expansion at minimal cost. In other brands, check whether: 1) a full range of dynamic configurations is provided, 2) both dynamics & vibrations experiments are available using the same system, and 3) additional plants are easily accommodated using the same processing hardware.
Matlab/Simulink Internet Capability
          Is a full set of MATLAB® scripts and functions provided for dynamic modeling, control design, analysis, and simulation? Are designs that are generated and analyzed in MATLAB® easily ported into the real-time interface program? Is a real-time Simulink® user interface environment available? May the system be readily operated via the Internet or a LAN?
Data Processing Hardware
          Does the system include dedicated data processing hardware with ultra-high precision (96 bit) computation and high resolution I/O (48 bit encoder counters, 16 bit ADC's and DAC's)? How does the quality of the I/O electronics components and assembly compare with that of ECP (ask for a photo of their I/O box inside and out).
Ease of Setup, Operation & Safety
          Are systems offered in turn-key plug and play form? How long does it take to set-up and operate the system? Is any additional software necessary? It the system intuitively simple to operate? Does it include a complete line of hardware and firmware safety features to minimize risk of injury or equipment damage?
Cost & Value
          ECP provides superior quality and features in the vital areas above, yet is cost competitive with all leading brands. This assures you the best possible value. In considering other brands, be sure to gather all the necessary component costs (including third party software) before comparing with ECP's single bottom line cost with no hidden extras. Be cautious of claims of "meeting or beating" prices with lesser quality equipment.
Other ____

 
 
 
         
 
Sum
         
 
Total Score
         
 
Educational Control Products    1 Buckskin Court    Bell Canyon, CA 91307    1-800-486-9849    www.ecpsystems.com